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DIAMANT Dichtol

   
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dichtol-spruehdose
 Seal your porosity by spraying

CAPILLARY-ACTIVE IMPREGNATION

By using the DIAMANT capillary-active impregnation a high-resistance polymer, in combination with volatile components is applied on the porous surface. Based on the excellent capillary action dichtol penetrates deeply into the casting and impregnates right away. After curing the polymer is highly resistant to thermal, physical and chemical strain – even with alternating temperatures.

 

VERSATILE

dichtol is a highly flexible and ready for use 1-component-system which can be use-orientated formulated. The easy and versatile application of dichtol (dipping, brushing, injecting, spraying) allows a reliable impregnation – even on complex structures.

PERFORMANCE

Regardless of whether small or large pores – dichtol impregnates form-locking and restores the pressure tightness of castings. dichtol has been formulated for the needs of the foundry industry and is therefore specifically resistant to physical, thermal and chemical strain. In contrast to welding dichtol is extremely gentle to castings and enhances the surface and varnish properties of castings.

pre-dichtol-wasserhahn
use dichtol as sealer 
for thermal spray coatings

 

QUALITY MANAGEMENT

dichtol increases the profitability of the production by reducing scrap significantly. With the objective to guarantee best outcomes and minimize costs – dichtol has been an integral part of the innovative quality management in the foundry industry.

ECONOMICAL

The capillary-active characteristic of dichtol allows the polymer to deeply penetrate into the casting – without any expensive energy costs. If the porosities are locatable or remain unchanged in the serial production you can realize with the punctual impregnation the minimal consumption of material. Additionally dichtol substitutes the need for high investment costs such as an in-house vacuum impregnating line. Moreover, our on-site impregnation solution avoids annoying maintenance and lead times, which could occur by using an out-sourced impregnation plant.

THE CAPILLARY-ACTIVE IMPREGNATION PROVIDES

  • Versatile application of the capillary impregnation system 
    – Dipping 
    – Brushing 
    – Injecting 
    – Spraying 
  • Punctual serial impregnation
  • Individual impregnation (of large parts), also on the spot
  • Low investment costs
  • Enhanced surface and varnish properties
  • Most efficient consumption of polymeric material
  • Temporary corrosion protection (transport protection)
  • Location-independent, usable everywhere
  • Transparent, invisible
  • No maintenance and lead time
  • Very high chemical, thermal and physical loads
  • Food and drinking water approved

PUNCTUAL IMPREGNATION IN THE SERIAL PRODUCTION

Whenever porosities are locatable or remain unchanged in the serial production – it is possible to impregnate the casting punctually by implementing a customer-orientated solution in the production process. 
Using the punctual impregnation in the serial production guarantees to use the resin the most efficient way and is therefore often the most economical solution. 
Within the punctual serial impregnation potential faulty components are impregnated by injecting the resin right on the porous surface. This method is not only the most efficient way to impregnate, but also the most environmental – since the minimum usage of resin is guaranteed.

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with dichtol spray                          with dichtol brush

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with direct fill                              to spray on point